Efficient, Fast, and Fail-Safe: New Solution for Process Data Storage Impresses in Battery Manufacturing

In the world of industrial manufacturing, every second counts—especially in highly sensitive processes like battery cell production. Our newly developed process data storage solution truly shines here: it enables reliable and extremely fast acquisition and processing of production data—even with cycle times of just one second.

Near Real-Time: Capturing, Validating, Storing Data

What exactly does the system deliver?
The performance speaks for itself:

• < 100 ms: Telegram is captured and acknowledged by the tool

• < 1 s: Data acquisition, acknowledgment, and database storage

• < 2 s: Completeness check, calculation, and intermediate storage

This makes the solution ideal for manufacturing processes with very short cycle times—such as battery cell production, where every processing result must be fully documented and traceable. In practice, the received telegram even directly serves for completeness checks—an important component of quality assurance for safety-critical products.

Focus on Scalability and Fail-Safety

In addition to speed, the solution also excels in fail-safety and scalability:

• Scalable: Additional gateways allow the system’s performance to be flexibly scaled to meet growing production demands—without compromising performance.

• Fail-Safe: If the database connection is temporarily lost, data is automatically cached and seamlessly synchronized later. Production continues without interruption.

Open Architecture for Maximum Flexibility

Another key benefit: the vendor-independent architecture. Machines and controllers from a wide range of manufacturers can be easily integrated—perfect for modern, heterogeneous manufacturing environments.

Thanks to its flexibly structured telegram capture, a wide variety of data—from measurement values and assembly information to metadata—can be transmitted in bundled form. Each connected system can define for itself which information is relevant.

Curious to learn more?
Contact us and discover more about our reliable process data storage solution and how it can be integrated into your production!